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May 05, 2025, 08:48:15 am

Author Topic: New TSB for Tracking Fin installation  (Read 1176 times)

festivus

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New TSB for Tracking Fin installation
« on: August 15, 2005, 14:12:49 pm »
So I want to clarify a few small steps on the TSB for the tracking fin installation.  It isn't what it seems.
1) remove aft middle seat and floor panels.
2) from here on out, it gets sort of hellish
3) If you have gas in the tank, go to the lake and run it through the engine.  There is no faster way to get it out of the tank.  I bought 2 different gas siphon kits, cut a perfectly good garden hose to bits, swished three mouthfulls of 91 octane, and had bad gas and loose stools for 24 hours.
4) if you have 2 people, you can leave approximately 1/2-1/3 of the gas in the tank to remove it.  Don't try to remove the gas, see step #3 above.  It is a heck of a lot easier to get the gas out when you can elevate the tank after removal.  Don't dring gas.
5) Don't use the instructed 5/32 inch drill bit if you are going to use the instructed #14 1-1/4inch screws.  You will strip the screw heads and bust off phillips head drill bit drivers.  Use a bigger drill bit or something.  It is very frustrating laying on your back, dodging scaps of falling fiberglass and whatever else crap is coming out of the drill hole, and then stripping the screw head.  Plus, if you don't have a long sleeve shirt on, you'll grind fiberglass bits into your flesh while you are struggling to get the screws in.  Oh, and that marine grade silicone adhesive is about $20 a tube.  Go ahead and buy a decent caulking gun, Mine literally fell apart while trying to express the adhesive out.  So then things just got messy.  Also, and a big ALSO here, don't follow the directions and set your drill stop at 1-1/4 inches.  If you add back the thickness of the fin itself, you should only drill into the hull about an inch.  I perferated the hull three times.  I hope not a big deal due to amount of silicone adhesive that got everywhere, including the fin base. Using 1-1/4 inch screws, they don't stick out the inside of the hull at all.  So at least that part was good.
6) be sure to align the bilge pump hoses and wires properly so your gas tank will fit back in correctly. 
7) don't try and cut a fresh new end on the high pressure gas line tubing with a razor knife.  It will take a long time. 
8) the little 9mm nylon bolt heads get slippery after you have silicone adhesive on your fingers.  Go ahead and buy a few extras to replace the ones YOU WILL drop down in the black depths of the aft hull area. 
9) say a little prayer and do some indian tribal good luck dance upon completion to hope your boat still runs.
10) I haven't put her on the water yet, so I am still repeating step #9.
11) say goodbye to those fun power slides and easy docking manuevers.

hope this helps.
1982 Bayliner 175 Cuddy 125 Foh-rce ob
1982 Reliant K- light sky blue
1988 Ford Taurus- deep gold

toyotafreak

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Re: New TSB for Tracking Fin installation
« Reply #1 on: August 15, 2005, 15:07:45 pm »

5) Don't use the instructed 5/32 inch drill bit if you are going to use the instructed #14 1-1/4inch screws.? You will strip the screw heads and bust off phillips head drill bit drivers.? Use a bigger drill bit or something.?


I now have a couple easy-outs and a 5/16 tap and die because of that. Sorry you had to learn that one for yourself. Did you check for aluminum filings in the stuff raining into your cornea?

Thing is, if you stick with the coarse-threaded screws the TSB calls for and simply make the holes bigger so the screws go in easier...you're probably left with not-a-lot of thread contact. That's why I went with the larger diameter fine-thread screw and then tapped it properly.

Agree it's a pain getting the gas out. I siphoned some and then borrowed a cheapie siphon/pump thing with the bellows. Think I may have gotten some of the remainder by pumping straight from that aft access panel (took it our of course).


http://www.cyclone-cj.com/forum4/index.php?topic=560.0

« Last Edit: August 15, 2005, 15:16:45 pm by toyotafreak »
Derek Boyer
derek.boyer@att.net

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Bitzco

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Re: New TSB for Tracking Fin installation
« Reply #2 on: August 15, 2005, 15:56:46 pm »
Two words for ya' Festivus, "dealer install." Glad you had a nice weekend.
03 Pilot, 01 Epic SX, 330 cc bombers and 4 kids in back. Working to retire to a lakeside cottage with my own boat dock.

festivus

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Re: New TSB for Tracking Fin installation
« Reply #3 on: August 15, 2005, 16:14:09 pm »
thanks for the moral support.  Not all of us can afford to wax our boats with hundred dollar bills, Bitz.   Delaer install, and like there are so many dealers around here.  They could barely get the bearing buddies installed on the trailer, and you think I'm letting them dink with the actual boat?  The one time I took it in, to the former TMS dealer even, the tech was like "So this is what the v-drive looks like."  Then he just stood there with his hands in his pockets, a dumb look on his face, staring at it for a few minutes.  I'm like "so, think you can handle her?"  Dealer install aint no reality here. 
1982 Bayliner 175 Cuddy 125 Foh-rce ob
1982 Reliant K- light sky blue
1988 Ford Taurus- deep gold

Bitzco

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Re: New TSB for Tracking Fin installation
« Reply #4 on: August 15, 2005, 18:30:06 pm »
Three more words for ya, "move to Utah." Competent boat dealer and lots of lakes for a desert. We wouldn't mind having you around neither.
03 Pilot, 01 Epic SX, 330 cc bombers and 4 kids in back. Working to retire to a lakeside cottage with my own boat dock.

festivus

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Re: New TSB for Tracking Fin installation
« Reply #5 on: August 15, 2005, 22:00:39 pm »
we have compotent boat dealers, they sell Coleman rowboats.
    If I moved to Utah I wouldn't get over 300 days a year of sunshine, professional teams in all of the major sports, (OK, except for Baseball) and my in-laws.  What could be better?
I'll move to St. George as soon as my kids schooling permits.  Lake Powell- 2 1/2 hrs, Lake Meade 1 1/2 hours, Vegas (for those extra dollar bills I have laying around), and 10 months of the year boating.
1982 Bayliner 175 Cuddy 125 Foh-rce ob
1982 Reliant K- light sky blue
1988 Ford Taurus- deep gold