Replaced the Timing Belt, Water Pump, and Serpentine Belt, and SeaWater Impeller last weekend. I followed the writeup by DRSRSH, and it is excellently done. All in all it was very straightforward, and not that complicated.
My 2000 X22 has almost 900 hours on it. The wear on all the belts looked normal... I'd say the belts had at least a couple more years in them. And the plastic Water pump impeller was all there!
Things I did slightly different:
* I chose not to do a compression check for Top-Dead-Center (TDC). But rather, after removing all the covers, just made sure all the timing marks lined up (at Crank, and both Cam pullies, before moving forward.
* The Thermostat Housing removal was an absolute beeotch to get out. The problem is a rather large O-ring sealing the inner pipe, and provides abundant stiction to firmly hold it in place. Additionally there's relatively no means to apply an outward force to the housing to remove it; no place to pry or wedge, leaving one to try to pull and yank it free. Fortunately for me, I have a custom Tower, where the tower front cross member is on a direct line with the inner pipe travel. Anchoring a come-along to the tower, I ran a strap down and around the Thermo Housing. Applying a subtle even pull with the come-along, I simply rapped on the housing with the a mallet, and nudged the housing free.
* I was lucky and didn't require a puller to get the crank pulley free. I did use an air-ratchet to loosen the nut (this left the crank position unchanged. Yet with a couple of firm raps with the mallet, the pulley popped free of the shaft key.
* IF you take the Sea Water pump off, remember the crank sensor/Oil sensor cable goes behind it... to keep it out of the serpentine belt. I overlooked it, and had to unplug both and re-thread them down the appropriate path.
Final note: I went to the Local Toyota Dealer to buy new O-rings for the Thermo housing. I first mention it was for my Toyota boat. Don't. The parts Guy immediately went on a rant about how he was just recently instructed not to sell parts for boats, under the guise the parts aren't marine grade. I restarted the conversation, indicating I needed a couple of O-rings for a 2000 GS-400, and got my parts with a smile.
-WNF