So I decided to just pack the 5200 sealent in the hole and then shove the paddle wheel housing in there. Worked like a charm. I had 5200 comming out every (excatly what I wanted) and should be water tight now. (SORRY ABOUT THIS CAL) Besides the little hole issue everything went smooth. I thought running the wire would be a bitch but in the SX (or at least my SX) some sorta water hose runs from the engine compartment under the starbored side of back seat and up the side and past the dash. I just ran all my wires with that and it was way easy. I have not got it out on the water yet, maybe friday. I'll keep you posted.
I'v got to say I was a bit concerend when I got the hole cut fo rhte paddle wheel. The "How to" photo of this showed the bottom of the boat to be pretty damn thick. Mine was only about 3/8in. After talking to Cal about this we decided that all that GREEN stuff you see sandwitched between the two layers of fiberglass in the "How to" photo is some sort of filler that is not solid between pan and the hull, but is honeycombed (or something). If someone knows anything about this "FILLER" and how it's laid out in there could you let us know?
As for the water in this space. Im a bit concerend because I don't know how it got there. How much is in there. As was mentioned before when water sits on fiberglass it will eventually soak in and blister it. My big (no HUGE) concern with this is what happens in the winter when it freezes, thaws, freezes, thaws, freezes, you get the picture. Im open to any and all ideas on this issue.
YOU CAN DO IT CAL YOU CAN DO IT CAL YOU CAN DO IT CAL YOU CAN DO IT CAL YOU CAN DO IT CAL
Cal if you have to, try your Bow Staff or Numchuck skills

Terry